Peening bench/ station

At the peening workshop, I discussed the importance of having a good peening station for your work.
For consistent, accurate peening everything needs to be stable and solid with the force of the hammer blows being transmitted down to the ground. If you, the blade or the anvil are unsteady the whole process becomes a problem. Either set a good block of wood on the ground and bed it in well or, preferably, set it into the ground about 18″ so it’s not going anywhere. A more portable option is a peening bench which is held steady by the user’s weight. Whichever you choose, set the height so that the blade can be supported by your legs when it’s on the anvil.
I have been travelling to Austria to learn about mowing and this year had peening instruction from two experts
Here is the peening bench of Gerhard Wagner who was Chief Engineer at the Schroeckenfux scythe factory in Austria. Note how the anvil is turned so the scythe edge is aligned with his hammering arm. Also that the seat is comfortable; an important consideration if you’re going to be peening the blade regularly.
Gerhard Wagner peening
Adolf Staufer, who worked his whole life at the Pieslinger scythe factory before it closed, has a bench simply made from sawn softwood. See how he narrowed the top so the scythe tang doesn’t foul on the block. Adolf has two anvils here, one for peening and one for making repairs – more on that in another post.

Finally, an old peening bench similar to Gerhard’s. This design is very commonly seen in museums.

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Restored hewing axe

restored hewing axeThe last time I was visiting my girlfriend in Austria we found a hewing axe blade rusting away outside in a chopping block. It was in a pretty sorry state with no handle, rust and some horrendous dents and nicks in the blade.  The owner told us he used it for splitting kindling and cutting bones and had no idea what it’s real purpose was.  My enthusiasm must have won him over because in the end he said I could have it if I thought it would actually be any use to me.
It took few hours with the angle grinder to take away the nicks then files and whetstones to shape and sharpen the edge.  The ash handle fits into a tapering sockets in the head and is offset from the line of the blade.  This allows the user to work along the side of a beam without grazing their knuckles as they work.
I find a special sort of pride in rescuing and restoring old tools for use. There’s a feeling that I am honouring the work not only of the original toolmaker but all the craftspeople who used that tool until the time when it was discarded. Tools are important, they deserve respect.

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Plasma Cutting

steve plasma

I’m a hand tool worker and get a lot of pleasure and inspiration from working directly with simple tools and the material, there is a beauty and elegance in the traditional tools that were created by our predecessors to accomplish tasks effectively and efficiently. I strongly believe that using hand tools is a real and practical way of working today rather than some kind of anachronistic olde-worlde novelty.

I’ve done a bit of metal working in this way, mostly making specialist blades for tools and knives. I use a jewellers saw or hacksaw for cutting followed by hand filing to shape. It’s an enjoyable but time-consuming process which all adds to the personal value of the finished blade.

This week I was working in another world of metal work, cutting pictures in to steel sheets with a plasma cutter which shoots a jet of electric fire through the metal under air pressure. It’s incredibly easy and fast which for this project, where there were 30 pieces to make, is important but at the same time takes away some of the satisfaction and specialness of the product.

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Gilded Curly Shade

Today I finished work on the large gilded curly lightshade for Charlie Whinney.  The 50 steam-bent wooden coils were stretched over a spherical framework and pinned in place using cocktail sticks as miniature dowels.  My instructions on placing the coils were that they should be “consciously random” and cover the frame to make a dense surface.

As the work progressed and the space filled up it got harder and harder to find a place to pin the coils on and the shade developed a beautiful texture. The finished shade has over 100m of steam bent ash and measures 1.25m in diameter.

pinning on coils Completed Gilded Curly Shade

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Gilding ash coils

This week I’ve been working for Charlie Whinney on a bespoke version of his Curly Lightshade design. The key feature of these is coils of steam-bent ash which cover the light in curls.  For this special, bigger model 50 coils have been prepared and, to add a touch of luxury, I gilded one edge of each coil.
As a greenwood worker from working-class stock, I wasn’t too familiar with working with gold leaf but some advice from John Meadows of Habberley Meadows made it seem easy enough to have a go. Each coil was wound up flat to make the job easier and the edge covered in ‘size’- a PVA gilder’s glue. The gold leaf, which is attached to a sheet of tissue paper, is then simply rubbed onto the surface like a posh transfer. We’re cautious not to spoil the natural beauty of the wood with too much gold so hopefully a 2mm line will be enough to catch the light without being too ‘bling’.
The next part is to build a spherical open frame to curl the coils over and put the whole thing together, watch this space.

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End of season peening & sharpening workshop

On Sunday I ran a peening and sharpening workshop for members of the NW mowing group at Haybridge Nature Reserve in response to a request from one of the members and my own observations at our recents meetings. It’s also a good way to finish off the mowing season and put the scythe away sharp and ready for next spring.
Peening is the process of reshaping the bevel of the scythe blade by hammering out the edge to thin it and create the desired bevel. This is the first stage of sharpening, akin to grinding a chisel but with the advantage of not wearing away the blade. It’s a skilled process requiring good technique and practise to avoid poor results or even damage to the blade. When the time for peening the blade comes around some weeks after a beginners mowing course, a refresher day is useful to remind you of the methods. It’s also a comfort to have someone guide you through your first few peening sessions as it is easy to develop bad techniques and the act of “hitting my treasured blade with a hammer” can be a bit daunting.
The day started with a discussion of the benefits of peening, assessing the scythe’s edge and gauging when peening would be necessary. We then looked at cleaning the blade and setting up a peening station and the two methods: the peening jig and freehand peening with a hammer and anvil; the jig being a simpler method but having more limitations than the skilled freehand technique.
Everyone was soon set up with their own station looking out over the reserve to the glorious autumn colours of woodland opposite. Then the noise begins; 8 people all hammering metal, each working to a consistent rhythm but nicely out of time with each other so that the overall effect is some kind of experimental techno dance track. I worked my way round the group making minor adjustments to angles and technique, answering questions and observing progress. Once peening was complete I took the group through the process of using a progression of whetstones to sharpen the newly formed edge. I had noticed that this was being neglected leading to a steady deterioration in people’s mowing efficiency and the belief that their peening attempts were only making things worse. By the end of the day the most common comment was “My scythe is sharper now than it’s ever been since I bought it.”  and everyone went home with more confidence to continue the process of practicing and learning.
Thanks to Keith and Helen at Haybridge for providing such a picturesque venue and those who attended.
 

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Steambent Sculpture

steam-bent sculptureThis week I’ve been working with Charlie Whinney on a steam-bent sculpture. I do some steam-bending for making chairs and hayforks but Charlie takes it to a new level,  working with large pieces of wood and bending them in new and creative ways. This sculpture is for a hotel in Washington, USA where it will hang from the ceiling of the lobby.  Three of the pieces are designed to rotate so that the sculpture is constantly changing and, no matter how many times you pass by, it will always look different.
Charlie and I come from different areas of the woodworking world which is one of the reasons it’s so fun to work together. He uses sawn timber and power tools to make sculpture where I produce practical items from green logs using hand tools. Our common meeting point is a fascination with the potential of wood, a keen interest in design and the possibility of learning from each other.  With traditional craft there is often little experimentation and new ideas come slowly. At Witherslack, ideas bounce back and forth constantly during the day and some of them might even bear fruit one day.  It’s an exciting environment to work in and a great source of inspiration for us both.

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Apple Day 2010

Inspired by our meeting in the orchard at Sprint Mill, I organised a stand at this year’s Apple Day at Acorn Bank near Penrith. One of the organisers, Sara Braithwaite, told me that over the years the event has grown into more than just apples and, sure enough there was all the workings of a country fair when I arrived. I had a simple stand; just myself, a scythe with a selection of blades, hayfork, rake, peening anvil and some information on the current UK scythe ‘scene’ and my mowing workshops. Everything was organised a bit last minute so there wasn’t a great selection of grass but in the end there was only time for two short demonstrations in between talking to people.
It’s always interesting to meet people at these events, listen to their stories and hopefully answer their questions. The stand attracted a range of folk from those who have a scythe and wanted advice on how to improve their technique or sharpness, total beginners keen to put away the strimmer to those with memories of their fathers mowing in the fields.
As much as the scythes there was lots of interest in the other tools, particularly my Austrian rake. Whereas most rakes you see have the tines perpendicular to the handle, this one has them set back at about 50º towards the handle. As soon as you start to use it, it makes sense. The angled tines slide over the ground as you work rather than catching and chattering. I have it as an example of good design to use as the basis for my own rakes. I was especially pleased that it got the seal of approval from Miss Kathloon Peart from Bishop Auckland. As well as explaining her preferred shape for the tine points she described how, aged 3, she’s been thrilled to receive a hayrake for xmas and had been making hay ever since on the family farm. A gentleman doesn’t ask but I should think that adds up to almost half a century of experience and I’m hoping she’ll join us next summer to pass on some of her haymaking knowledge.

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Film of reaping demonstration

Memories are perhaps fading of the wonderful weekend at Bouth in Cumbria (see Ian’s entry below of 21st September). So here’s a short video of part of it – the Sunday afternoon at Old Hall Farm open day. It features use of the cradle and bow attachments on the scythe.

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Mowing the Orchard at Sprint Mill

Yesterday a small group of the North-West mowers met up at Sprint Mill, just north of Kendal. Edward and Romola, our hosts, have been working their unique smallholding together almost entirely by hand for nearly 20 years. Deeply connected to the land, they are committed to making the most of the natural resources and developing it and its place in the community.
Sally, Ian and I were greeted with fresh coffee and cake before heading off with Edward and Romola to the orchard for our day’s work. A combination of wet weather and an enormous job-list meant the long grass in this corner had been neglected and was now lying bent over in all sorts of directions between the apple, damson and cob trees.
Mowing grass in this condition is a challenge and requires more thinking than a clean upright sward. The best approach is with the grass laying away from you so the scythe can reach underneath, cutting it cleanly rather than brushing over the top of it. Easier said than done, this can result in a meandering dance through the sward as you and your scythe search for the best route. In the Vido family’s addendum to “The Scythe Book” by David Tresemer, Faye Vido puts it thus:
“Creating a path with this tool, awareness becomes the key concept… considering the land, judging the lean, reflecting on the plants, examining the edge, musing over angles, noticing the stubble, contemplating movement, meditating on the breath…”
Awareness, judgement, musing, meditation are all present but, for the beginner, also a certain amount of frustration.  It’s a brilliant learning experience and one I try to encourage people to see as fun. As the day went on we all got used to seeing the lay and adjusting our style from short trimming cuts to wider sweeping swaths in response to the grass. There’s a satisfaction in this work, knowing that you and the scythe are working together not just between yourselves but with the grass as well.
Hidden amongst the sward were numerous damson suckers thrown up by the mature trees. Edward and Romola use these to plant up their hedgerows which are full of fruit and berries. A motor mower would simply take these out indiscriminately but a careful scythe user can easily spot them and trim the grass around to leave them intact.
On a beautiful autumn day with good company it’s hard to think of a better way to spend your time. Edward’s comment that “it’s wonderful to pause and listen to the sounds of the scythes and people chatting away as they work” summed it all up.

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