Curach frame building

The curach project is underway. Yesterday Edward, Ian and I spent a terrific day working together at Sprint Mill to build the frame from spruce. A local carpenter had machined the pieces to size for us and Edward’s son kindly cut the curved shoulder pieces with his bandsaw though in future we could easily do that with a turning saw.
As this is our first curach there was plenty of time spent scratching heads, discussing details and double, triple-checking measurements. There’s pleasure in the making so no need to hurry and the day flew past. It’s a very simple construction with bolted lap joints though getting the angle between the shoulders and the gunwales took some thought. The next one will be easier and we’re definitely planning a ‘next one’.
comparing old with new boring the couple holes
After lunch we took a trip over to Edward’s woods to make the most of the daylight and with Paul & Kirsten’s help cut 50 hazel rods 6ft long and ‘light & fine’ for the hull ribs, called ‘couples’. This will give us a few extra for while we’re learning to bend them into place.
cutting hazel rods bringing home the couples
Back in the workshop we used a string line to check the alignment of the frame, kerfing the joints in the bow for the fine adjustment.
fine tuning the frame
Rightly pleased with our day’s work we settled by the fire for a celebratory drink. Ian brought out the ‘tasting kit’ and led us through a sampling of some excellent Islay malts. If only every day was like this.
a fine end to the day

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Purple birch bark

Volunteers being welcomed to the woodsOn Sunday I organised a group of volunteers, the NW scythe ‘gang’, to do some coppicing in Edward & Romola Acland’s woods. It’s a 2 acre hazel with standards woodland that Edward & Romola have been working for about 20 years. When they bought it, it was overstood and hadn’t been worked for around 30 years. Since then they’ve brought it back to a beautiful example of coppice almost entirely using hand tools. This was a chance for us to see a well-managed and productive woodland and learn about the many products that are cut from each hazel stool including hedging stakes, bean poles, pea sticks, garden stakes and of course firewood.
While we were working, I spotted some birch logs leaned up against a tree which Edward said had been cut last year for firewood. So when we stopped to eat I had a try at harvesting some of the bark. In spring when the sap is rising, the bark peels away easily whereas this needed a lot more coaxing and felt more brittle. Nonetheless I got two good sized pieces and brought them home.
harvesting birch bark purple birch bark colour
Birch bark basketsThe inner side of this bark is much darker than of the spring bark so I started to wonder if this is ‘winter bark’. In countries with a tradition of working with birch bark, bark is harvested in the dormant season for the darker coloured layer inside. This is scraped away to reveal the lighter bark underneath and make patterns and designs on the finished work, like these baskets by Jarrod Stone Dahl.
I contacted Jarrod for advice who said that they call this ‘purple’ bark. It’s considered a lower quality and folk over there don’t tend to bother with it. One problem could be that there won’t be much contrast between the colour of the two layers. Still, we agreed that you’ve got to work with what you’ve got and, since we don’t have such good sources of birch bark in the UK, I’m going to see what I can do with the pieces anyway.

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Peening hammer

peening scythe bladeThe first stage of sharpening a scythe is to peen the blade, drawing out the edge to thin it and give the right bevel angle. When you start out, the peening jig designed and made by Schroeckenfux along with Peter Vido is a good way to go; it’s quick to learn, relatively foolproof (but not without some care and attention) and will give consistent results. As your mowing progresses though you’ll start to see the limitations of the jig and want to learn to peen your scythe freehand with hammer and anvil. This will enable you to achieve a finer edge, different bevels for different vegetation and more control over the whole process.
I talked in an earlier post about setting up your peening station so now I thought I’d mention a piece of the kit that is often overlooked – the hammer.
With the jig, the hammer isn’t contacting with the blade so any hammer will do. In freehand peening, the anvil and hammer are two parts of the same tool; equally important and useless on their own. The face of each should be kept clean, polished and free from dents otherwise these marks will be imprinted along your scythe edge with each blow. If you’re at a scythe festival and looking for a hammer, you’ll struggle to find someone who’ll lend you their’s. Too many of us have seen them ruined by denting the face by using it for hammering nails or on the cap of a jig.
peening hammerWhen I started out peening, I cleaned up and handled an old carpenters hammer which served me well but wasn’t quite heavy enough. About a year ago I was visiting Gerhard Wagner in Austria and he explained that the hammer should be heavy enough to do the work simply from the force of letting it fall rather than actively ‘hitting’ the blade and suggested using hammer with a head weight of around 600g. There were a few other factors I wanted and, after a lot of searching I finally bought my new peening hammer earlier this year.
peening hammersMade by Britool and sold as a riveting hammer, it has a nicely designed head with a rectangular cross-section at the flat face. It also has a cross-peen face and weighs in at 650g so ideal for peening. When it arrived I used some wet and dry paper to soften the sharp bevels at the edges of the flat face and shortened the handle so it’s now just 160mm long. To maintain accuracy and consistency in your peening it helps to tuck the elbow of your hammer hand into your side, restricting it’s movement. A longer handle prevents you doing this as it catches on your thigh and since you’re only using the hammer’s own weight, the extra leverage of a long handle isn’t necessary.
The faces of this hammer are nicely domed and I’m enjoying using it, both with the flat face and with the cross-peen face on a flat anvil.

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Transylvania Haymaking Festival dates & Scythe royalty

Haystack buildingI’ve just been sent the dates for this year’s International Haymaking Festival in Transylvania. The fourth festival will take place on 19-26 August 2012 in Gyimes, Transylvania. Last year’s festival was a wonderful week and the event grows and improves  year. Hosted by a local farming family and the Pogány-havas Association this is an opportunity to mow some of the most species-rich hay meadows in Europe and learn about how to make hay and build the beautiful, iconic haystacks that you can see throughout the region. The work helps to bring income to the region, highlighting and aiding the work to preserve these meadows.
To book a place, contact Barbara Knowles a british biologist and science policy adviser to the Society of Biology, UK who works with the  Pogány-havas Association. Visit her Treasures of Transylvania website for more on the  region.
Prince Charles with scytheIf you need more convincing that the area is special and that mowing is for everyone, in May HRH Prince Charles visited the project and had a go with a scythe. It turns out he’s been visiting the area for years and likes it so much that he has a home out there.

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Birch bark box photos

In response to the request from an earlier post, here are a few more images of the latest two birch bark boxes.
The first box measures 72x95mm (68x53mm internal). £25 + £5 p&p
birch bark box
This box measures 80x90mm (75x50mm internal). £28 +£5 p&p.
birch bark box
 
More shots, see them (and lots of other photos) larger size on the SteveTomlinCrafts Flickr page.
birch bark boxes birch bark box birch bark box birch bark box birch bark box

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6ft two man saw

6ft crosscut sawI’ve just bought another two man crosscut saw, this one is 6ft long and looks like it has Champion teeth. I love the reason for selling:

One rare vintage two man cross cut saw about 6foot long
could be resharpened and used again or used for display
i bought it to turn into a shower curtain rail but my partner said big fat NO…. and its been sat in shed ever since collection only

A friend picked it up for me so I don’t know what condition it’s in. It was a bargain so I’m happy whatever.

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Woman mowing wheat

It’s unusual to see old pictures of women mowing so this great photo merits it’s own post.  Note that she’s holding the snath by the shaft it’s made for someone taller than her and there’s no cradle or bow on the scythe so the girl gathering will be tidying the sheaves as she collects.
 

Woman mowing wheat, Germany

Woman mowing wheat with a scythe in Hesslar, Germany, August 1, 1946.
Photo: Walter Sanders, from http://www.toseftaonline.org/blog/

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New birch bark boxes

Pictures of a couple more birch bark boxes that I finished during the holidays. These have bases and lids carved from green willow which is a lovely wood to work with, it was in just the right state and carved really easily and crisply.
birch bark boxes
After the first box I made I sat and thought about the different stages; what was difficult, what took the most time, what would I like to improve of the design and final product? Asking these questions was really useful and, along with looking at pictures of lots of other bark work, these latest two boxes were much quicker to make and turned out better too. With any new craft, it’s not until you make a few more items that you start to learn the techniques and what are the most important aspects of how to make them.
These latest two boxes are for sale, to order please use the order form.
The first box has a rebated lid and handle inspired by the spoons of Fritiof Runhall. It is 80x90mm, £28 +£5 p&p.
birch bark box birch bark box
This box has an alternative design of interlocking tabs, 72x95mm, £25 + £5 p&p
birch bark box

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New tool handles and sheaths

Eight months after the fire and I’m still getting my tool kit back together. It’s interesting to see which have been the first to be repaired and which have waited longer. Partly this is down to what I’ve been making this year.
My Gransfors carving axe was top of the list for repair and it’s the one thing I really felt lost without it, the weight and shape of it just suits my and my carving so it got rehandled and sharpened before anything else. The sheath is made from oak bark tanned leather from J & FJ Baker of Devon.
Restored Gransfors carving axe and sheath
I do much more carving these days than turning so my pole-lathe tools were further down the list and I’ve just finished handling and sharpening them up over the xmas break . The handles are simply carved from hazel in the round. They’ll never be hit with a mallet so don’t need to be strong. I find the texture of a carved surface gives me better grip and the different patterns make it easier to pick up the right tool from a rack.
Pole-lathe turning tools
Still a few more things to do, particularly my chisels which will have ash handles turned to fit the original ferrules – hence needing the turning tools. Make a tool to make a tool..

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Transylvanian milking stool

A quick post to share a picture I found from the trip Christiane and I made to Gyimes in Transylvania this summer for a Haymaking Festival. One morning we got up early and walked up the hill to where our host Attila grazed his cows and we all tried our hand at milking and watched the cheese being made. All this fitted in with learning about the traditional management of the meadows and their importance for the small-scale farming that took place in the region.
What caught my eye though was this amazing stool made from a softwood tree. I don’t know if it’s a traditional design or something that a sharp-eyed forester spotted while cutting firewood. Either way, I think it’s genius.
Milking stool

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